Airprax Pneumatics LLP, Bangalore, offers Mechanical Vapor Recompression (MVR) systems designed to improve energy efficiency in industrial evaporation and concentration processes. Mechanical Vapor Recompression is an energy-saving technology that compresses the secondary vapor generated during an evaporation process and reuses it as a heating source, significantly reducing the requirement for fresh steam. The MVR system uses a high-efficiency compressor or blower to increase the pressure and temperature of the generated vapor before returning it to the heating section of the evaporator. This continuous vapor recycling helps reduce operating costs, energy consumption and overall steam requirements while maintaining stable process performance. MVR systems are suitable for applications such as wastewater treatment, zero liquid discharge (ZLD), chemical processing, food and beverage industries, dairy processing, pharmaceutical manufacturing, textile effluent treatment, salt concentration and other industrial evaporation processes. Depending on the application, the system can be designed for different evaporation capacities, vapor flow rates, operating temperatures and pressure conditions. Typical operating temperature ranges can be approximately 60°C to 120°C, while evaporation capacities can be customized from small laboratory or pilot-scale systems to several tonnes per hour for large industrial installations. The MVR system may include a vapor compressor, evaporator, heat exchanger, separator, condensate handling system, control panel, instrumentation and necessary piping and valves. The compressor selection is based on vapor flow, pressure rise, temperature, operating conditions and required evaporation capacity. Advanced control systems can be incorporated to monitor temperature, pressure, flow and compressor operating parameters for safe and reliable operation. By recovering and reusing vapor energy, MVR technology can substantially reduce the consumption of external steam and cooling water compared with conventional evaporation systems. Airprax Pneumatics LLP provides MVR solutions tailored to specific process requirements, with a focus on energy efficiency, reliable operation, compact system design and reduced operating costs. The system can be engineered according to the customer's process conditions, evaporation duty, material characteristics and available utilities, making Mechanical Vapor Recompression an effective solution for industries looking to optimize evaporation processes and achieve significant energy savings.
Bangalore, India, 560058